Tag Archives: Cotton fabric

Green Quilting

In honor of Spring, and to celebrate five years since Jim and I opened our first WordPress account (Our View From Iowa,) I am recycling a previous post. (Recycling, get it?) All the links work but I haven’t reviewed them for relevance, nor updated the data in my writing. The original post was published 8/3/16.  


Over the years Jim and I have changed our living style to reduce our ecological footprint. We’ve made small changes over time, incrementally improving as we learn how to do things better. It’s meant buying less, recycling more, and upgrading to lower-energy lights and appliances, among other things.

Aside from basic daily living, my biggest environmental impact may be created by my quilting. Quilting has a cozy, natural image that belies the modern truth. From cotton production and fabric distribution, to all the steps we consumers take to complete a quilt, we make our mark when we quilt.

Cotton production uses enormous quantities of highly toxic chemicals, vast areas of land with undiversified agriculture, and fuel-guzzling machinery to plant and harvest. Post-harvest, only about 20% of US-grown cotton is processed by US textile mills. About 65% of US cotton is shipped overseas to be processed and made into something like clothing, bedding, or quilting fabric. One cargo ship, fully loaded, can carry about a million bales of cotton. The equivalent of about 11 fully loaded cargo ships will cross the seas with cotton from the US every year, one way. Much of that will be shipped back as finished products. A loaded cargo ship uses 86,000 gallons or more of highly-polluting fuel per day at sea. Then the cotton goes through incredibly toxic processing, sometimes in countries that have minimal worker-safety standards and poverty-level wages. Then it gets shipped back to me.

See my previous posts about cotton fabric production.
Cotton — Where Does Your Fabric Come From?
Cotton — What Happens After Harvest?
Cotton — Weaving Fabric
Cotton — Batik Production
Cotton — Printing Designs

Frankly, this is very disheartening to know. I have long realized that my need to quilt is a luxury that the world might not be able to afford. For now I will continue. But I will choose to find ways to reduce my footprint on the consumer end.

Here are some tips on reducing your carbon footprint of quilting.

Fabric acquisition and use:
* Use stash you already have before heading to the store or ordering online — save on delivery costs of fuel, road and vehicle use, gasoline, etc. If you need help with that, unsubscribe to all the ad emails you get. If you want something, you know where to find it anyway, right?
* Trade yardage and scraps with friends or guild members.
* Consider acquiring fabric in the form of used clothing, rather than as new yardage.
* Use your scraps in projects. More variety lends more richness and interest, anyway. Consider piecing same-fabric scraps together if you need somewhat bigger pieces. I’ve done this in a number of projects and believe me, it’s not like anyone will ever see the seams.
* Save selvage edges to use as you would heavy string or twine. I give mine to my husband, and he uses them in the garden to tie plants up.
* Consider buying American-made quilting fabric (assuming you are in the US.) There are only two brands that pop out. One is American Made Brand fabric, in 75 solids. One is Made In America cotton from JoAnn Fabrics. For all I know, they may be the same company.
* Consider buying fabric made from organically-grown cotton. These will have lower environmental impact because of less pesticide and herbicide use on the crop. In addition, other parts of fabric production have strict standards for impact. See this article on sewmamasew for more details.
* Use your own tote bags for shopping; decline plastic bags, or any bags, at the quilt shop or the chain fabric/craft store.

Books, magazines, paper patterns, and other stuff:
* Buy new (to you) books and stuff thoughtfully. Is it something you already have but can’t find? Is there a different solution than buying new? Most of my book purchases the last few years have been used ones. Can you borrow the specialty tool from a friend?
* Subscribe to digital editions of magazines.
* Unsubscribe from paper catalogs; ask all the junk mailers to take you off their lists.
* Download patterns when you have a choice. Store the pdf on your computer or a back-up drive rather than printing out.
* Recycle quilty stuff by first seeing if others will use them — donations, free table at guild meeting, friends and those in your small group, free-cycle, craigslist, paperback exchange, consignment stores, used book stores, your library. Only then recycle by putting in the bin. Last resort is to throw these items in the trash.

In your studio:
* Unplug your iron so it doesn’t continue to draw current while you’re out of the room.
* Turn off lights and TVs and audiobooks and other electrical devices when you walk away.
* Switch to LEDs. An LED lightbulb will last about 20 times as long as an incandescent and about three times as long as a CFL. They also are less expensive to operate, meaning their energy use (and your cost for it) is much lower. See the interesting chart on this page to compare. I’ve added LED lighting in my studio and am so glad I did. I have an enormous amount of light at a bare increase in energy used.
* Put your computer to sleep when you walk away for awhile. Power usage drops to about a third while in stand-by or sleep mode.
*Prewashing fabrics? I can’t tell you the impact there. I prewash, not post, so I am not washing and drying batting. On the other hand, I do iron my fabrics before use. My habits on this won’t change, regardless. I prewash partly because the sizing and other chemicals in new fabric bother me.

And what about batting?
Wow, this is a tough one, too. Polyester has the benefit of not being cotton; instead it is made from petroleum. Cotton has the benefit of not being polyester… Wool requires sheep, at about one sheep per twin-bed batt, depending on breed. And sheep require acreage, too, up to a half acre each. Compare that to cotton output of about 249 sheets per bale of cotton, and depending on location, about one bale per acre. So the number of cotton battings per acre must be many times the number of wool battings per acre, though otherwise the environmental damage is different, as well.

We also have other options. Bamboo is environmentally friendly and can grow prolifically without fertilizers or pesticides. Quilters Dream Green batting is made from recycled plastic bottles.

Without being able to do a more granular analysis, I’m not able to tell you what kind is a winner. I haven’t tried Quilters Dream Green, but it sounds like it’s worth trying. Other than that, I’ll probably continue to choose batting for each project based on that project’s needs and what I have easily available.

Do you have tips or ideas for green quilting? Please share in comments.  

Green Quilting

Over the years Jim and I have changed our living style to reduce our ecological footprint. We’ve made small changes over time, incrementally improving as we learn how to do things better. It’s meant buying less, recycling more, and upgrading to lower-energy lights and appliances, among other things.

Aside from basic daily living, my biggest environmental impact may be created by my quilting. Quilting has a cozy, natural image that belies the modern truth. From cotton production and fabric distribution, to all the steps we consumers take to complete a quilt, we make our mark when we quilt.

Cotton production uses enormous quantities of highly toxic chemicals, vast areas of land with undiversified agriculture, and fuel-guzzling machinery to plant and harvest. Post-harvest, only about 20% of US-grown cotton is processed by US textile mills. About 65% of US cotton is shipped overseas to be processed and made into something like clothing, bedding, or quilting fabric. One cargo ship, fully loaded, can carry about a million bales of cotton. The equivalent of about 11 fully loaded cargo ships will cross the seas with cotton from the US every year, one way. Much of that will be shipped back as finished products. A loaded cargo ship uses 86,000 gallons or more of highly-polluting fuel per day at sea. Then the cotton goes through incredibly toxic processing, sometimes in countries that have minimal worker-safety standards and poverty-level wages. Then it gets shipped back to me.

See my previous posts about cotton fabric production.
Cotton — Where Does Your Fabric Come From?
Cotton — What Happens After Harvest?
Cotton — Weaving Fabric
Cotton — Batik Production
Cotton — Printing Designs

Frankly, this is very disheartening to know. I have long realized that my need to quilt is a luxury that the world might not be able to afford. For now I will continue. But I will choose to find ways to reduce my footprint on the consumer end.

Here are some tips on reducing your carbon footprint of quilting.

Fabric acquisition and use:
* Use stash you already have before heading to the store or ordering online — save on delivery costs of fuel, road and vehicle use, gasoline, etc. If you need help with that, unsubscribe to all the ad emails you get. If you want something, you know where to find it anyway, right?
* Trade yardage and scraps with friends or guild members.
* Consider acquiring fabric in the form of used clothing, rather than as new yardage.
* Use your scraps in projects. More variety lends more richness and interest, anyway. Consider piecing same-fabric scraps together if you need somewhat bigger pieces. I’ve done this in a number of projects and believe me, it’s not like anyone will ever see the seams.
* Save selvage edges to use as you would heavy string or twine. I give mine to my husband, and he uses them in the garden to tie plants up.
* Consider buying American-made quilting fabric (assuming you are in the US.) There are only two brands that pop out. One is American Made Brand fabric, in 75 solids. One is Made In America cotton from JoAnn Fabrics. For all I know, they may be the same company.
* Consider buying fabric made from organically-grown cotton. These will have lower environmental impact because of less pesticide and herbicide use on the crop. In addition, other parts of fabric production have strict standards for impact. See this article on sewmamasew for more details.
* Use your own tote bags for shopping; decline plastic bags, or any bags, at the quilt shop or the chain fabric/craft store.

Books, magazines, paper patterns, and other stuff:
* Buy new (to you) books and stuff thoughtfully. Is it something you already have but can’t find? Is there a different solution than buying new? Most of my book purchases the last few years have been used ones. Can you borrow the specialty tool from a friend?
* Subscribe to digital editions of magazines.
* Unsubscribe from paper catalogs; ask all the junk mailers to take you off their lists.
* Download patterns when you have a choice. Store the pdf on your computer or a back-up drive rather than printing out.
* Recycle quilty stuff by first seeing if others will use them — donations, free table at guild meeting, friends and those in your small group, free-cycle, craigslist, paperback exchange, consignment stores, used book stores, your library. Only then recycle by putting in the bin. Last resort is to throw these items in the trash.

In your studio:
* Unplug your iron so it doesn’t continue to draw current while you’re out of the room.
* Turn off lights and TVs and audiobooks and other electrical devices when you walk away.
* Switch to LEDs. An LED lightbulb will last about 20 times as long as an incandescent and about three times as long as a CFL. They also are less expensive to operate, meaning their energy use (and your cost for it) is much lower. See the interesting chart on this page to compare. I’ve added LED lighting in my studio and am so glad I did. I have an enormous amount of light at a bare increase in energy used.
* Put your computer to sleep when you walk away for awhile. Power usage drops to about a third while in stand-by or sleep mode.
*Prewashing fabrics? I can’t tell you the impact there. I prewash, not post, so I am not washing and drying batting. On the other hand, I do iron my fabrics before use. My habits on this won’t change, regardless. I prewash partly because the sizing and other chemicals in new fabric bother me.

And what about batting?
Wow, this is a tough one, too. Polyester has the benefit of not being cotton; instead it is made from petroleum. Cotton has the benefit of not being polyester… Wool requires sheep, at about one sheep per twin-bed batt, depending on breed. And sheep require acreage, too, up to a half acre each. Compare that to cotton output of about 249 sheets per bale of cotton, and depending on location, about one bale per acre. So the number of cotton battings per acre must be many times the number of wool battings per acre, though otherwise the environmental damage is different, as well.

We also have other options. Bamboo is environmentally friendly and can grow prolifically without fertilizers or pesticides. Quilters Dream Green batting is made from recycled plastic bottles.

Without being able to do a more granular analysis, I’m not able to tell you what kind is a winner. I haven’t tried Quilters Dream Green, but it sounds like it’s worth trying. Other than that, I’ll probably continue to choose batting for each project based on that project’s needs and what I have easily available.

Do you have tips or ideas for green quilting? Please share in comments.  

Cotton — Printing Designs

Last time I showed you batik production. Today I thought you might be interested in printed cotton production. It is a largely automated process, rather than with such intensive manual labor like batiks.

There are two videos below. The first one is from Robert Kaufman and lasts less than 10 minutes. It gives an overview of the printing process. It includes recognition of design and the interaction of the U.S. offices with printing factories in Japan and Korea. There is no narration but there are a few captions and some pleasant music.

The second one is almost 19 minutes long, and includes narrated detail about the factory process. Fabric preparation (after weaving), printing, and finishing are included. If you have time, I think this one is more informative. If you have a half hour, you may enjoy both.

If you’d like to read my posts on quilting as a business, you can find them here:

Cotton — Where Does Your Fabric Come From?
Cotton — What Happens After Harvest?
Cotton — Weaving Fabric
Cotton — Batik Production
Cotton — Printing Designs

Quilting for Pay — The Longarm
Conversations with Artists
Price vs. Value of a Quilt, Part 1
Price vs. Value of a Quilt, Part 2
You Should Write Patterns
“It Feels Weird Asking for Pay”
Pay for Quilters (And other Crafters and Artists)
You Should Sell Those: A Play in Three Short Scenes, With Commentary

Cotton — Batik Production

Do you use batiks in your quilts? Their beautifully illuminated colors and organic designs work well for many quilt patterns. The firm, smooth texture makes applique easy with little fraying. Their potential for bleeding in the wash scares me a bit, though, and I don’t use them a lot.

But they do work well in some projects. When I use them, I mix them with solids, traditional florals and geometrics, and more contemporary prints. For me, batiks are just one more way to obtain the colors I want.

Below are two different videos. One is a short video by Hoffman showcasing the creation of batiks in Bali. The other is about Moda batiks and takes about 17 minutes. I do not know if it is officially a Moda video. It shows the process in Indonesia. Neither video includes narration, so if you don’t like the music, you can mute the sound.

Both videos show how incredibly labor intensive batiks are, with multiple hand applications of dyes and resists. If you have time, you may find both very interesting. I won’t make any claims about the safety of conditions for workers, but it did give me pause.

[The second video no long is available, as of this March 20, 2018 update.]

If you’d like to read my posts on quilting as a business, you can find them here:

Cotton — Where Does Your Fabric Come From?
Cotton — What Happens After Harvest?
Cotton — Weaving Fabric
Cotton — Batik Production
Cotton — Printing Designs

Quilting for Pay — The Longarm
Conversations with Artists
Price vs. Value of a Quilt, Part 1
Price vs. Value of a Quilt, Part 2
You Should Write Patterns
“It Feels Weird Asking for Pay”
Pay for Quilters (And other Crafters and Artists)
You Should Sell Those: A Play in Three Short Scenes, With Commentary

Cotton — Weaving Fabric

Earlier this month I began a series of posts on where our quilting fabric comes from. There are so many steps in the process, from growing the cotton, cleaning and spinning it, weaving it, and then making it beautiful. Agricultural workers, biologists, engineers, designers, textile laborers, and more, all contribute to creating the raw materials of our craft. When I consider all the moving parts, I give thanks to all those who help make my projects possible.

The first post looked primarily at planting and harvesting cotton. Next came cleaning and spinning the cotton into yarn. Now we’ll look at weaving.

After creating yarn (threads,) the yarn is woven into fabric. In the most basic weaving process, there are warp yarns, which run lengthwise away from the front of the loom. These are the yarns that are pre-strung. Weft yarns (or filling yarns) are interlaced at a right angle through them using a shuttle or other mechanism such as a rapier.

From the National Cotton Council of America:

Traditionally, cloth was woven by a wooden shuttle that moved horizontally back and forth across the loom, interlacing the filling yarn with the horizontally, lengthwise warp yarn. Modern mills use high-speed shuttleless weaving machines that perform at incredible rates and produce an endless variety of fabrics. Some carry the filling yarns across the loom at rates in excess of 2,000 meters per minute.

The rapier-type weaving machines have metal arms or rapiers that pick up the filling thread and carry it halfway across the loom where another rapier picks it up and pulls it the rest of the way. Other types employ small projectiles that pick up the filling thread and carry it all the way across the loom. Still other types employ compressed air to insert the filling yarn across the warp. In addition to speed and versatility, another advantage of these modern weaving machines is their relatively quiet operation.

Though the speed has changed, the mechanics of weaving are much as they’ve been for thousands of years. This video shows the high speed process.

When the weaving of fabric is done, the product of the loom is called “greige” goods. This is pronounced as “grey.”

The weight of quilting fabric (not including batiks) is approximately 4 ounces per yard. If you check Spoonflower, a service that allows you to custom print various weaves of fabric, their basic combed cotton is 3.2 oz per square yard and has a thread count of 78×76. The Kona cotton is 4.5 oz per square yard, with a thread count of 60×60.

The unprinted, unbleached greige fabric then goes through a design phase. It may be simply dyed, or it may be elaborately printed or batiked. I’ll cover those processes next.

If you’d like to read my posts on quilting as a business, you can find them here:

Cotton — Where Does Your Fabric Come From?
Cotton — What Happens After Harvest?
Cotton — Weaving Fabric
Cotton — Batik Production
Cotton — Printing Designs

Quilting for Pay — The Longarm
Conversations with Artists
Price vs. Value of a Quilt, Part 1
Price vs. Value of a Quilt, Part 2
You Should Write Patterns
“It Feels Weird Asking for Pay”
Pay for Quilters (And other Crafters and Artists)
You Should Sell Those: A Play in Three Short Scenes, With Commentary